Organic Fertilizer Production Line

organic-fertilizer-production-line
Application
Manufacturing Plant, Farms, Energy & Mining, Other

Raw Material:

Animal Manure, Agricultural waste, Industrial waste, Home scrap

Usage:

Making Organic Fertilizer Pellets

An organic fertilizer production line is a system designed to manufacture organic fertilizers using natural and renewable materials, such as animal manure, crop residues, and food waste. The production line involves a series of processes, including fermentation, crushing, mixing, granulation, and drying, to convert the raw materials into high-quality organic fertilizers.

Types of Organic Fertilizer Production Lines​

Biogas Residue Fertilizer Production Line

Efficient biogas residue fertilizer production line. Convert waste to nutrient-rich fertilizer for sustainable agriculture. Boost yields, minimize waste.

Sheep Manure Fertilizer Production Line

Sheep manure fertilizer line: Efficiently transforms sheep waste into nutrient-rich fertilizer through composting, drying, and granulating processes.

Corn Stalks Fertilizer Production Line

Efficient corn stalks fertilizer line transforms waste into nutrient-rich soil amendments for sustainable farming.

Pig Manure Fertilizer Production Line

Pig manure to fertilizer: Optimize pig waste with efficient production line for nutrient-rich fertilizers.

Chicken Manure Fertilizer Production Line

Chicken manure fertilizer production line: Efficiently convert poultry waste into nutrient-rich fertilizer through a systematic and eco-friendly process.

Cow Dung Fertilizer Production Line

Cow dung fertilizer production line: Efficiently convert cow dung into organic fertilizer using composting, drying, crushing, mixing, and granulating processes.

Organic Fertilizer Production Line Mchine

The machines commonly used in an organic fertilizer production line include:

organic-fertilizer-production-line-machine

  1. New semi-wet material mill – vertical mill and horizontal mill, the internal structure has chain type and hammer type.
  2. Mixing mixer – including stand mixer, horizontal mixer, double shaft power mixer, drum mixer, etc.
  3. Belt conveyor – mobile belt conveyor, fixed belt conveyor, etc.
  4. Organic fertilizer special granulator – including disk granulator, new wet granulator, throwing round machine, drum granulator, coating machine, etc.
  5. Rotary dryer – alias tumble dryer, biological organic fertilizer dryer, because organic fertilizer drying temperature can not exceed 80°, so our dryer adopts hot air drying mode.
  6. Coolers — similar in appearance to dryers, but different in material and performance.
  7. Screen machine — including drum type and vibration type. Screening machine is divided into three screens, two screens and so on.
  8. Particle coating machine – host shape and dryer, cooler similar, the internal structure is very different.
  9. Automatic metering packaging machine – including spiral and straight flow, single head and double head.

Raw Materials For Organic Fertilizer Production Line

Raw-Materials-For-Organic-Fertilizer-Production-Line​
  1. Animal manure: such as cow dung, horse manure, poultry manure (chicken, turkey, duck), and pig manure.

  2. Plant residues: including crop straw, agricultural waste, leaves, and grass clippings.

  3. Food waste: such as kitchen scraps, fruit and vegetable peels, and leftover food.

  4. Sewage sludge: derived from wastewater treatment plants, but caution should be taken to ensure it is safe for use.

  5. Green manure: cover crops or plants grown specifically for soil improvement, such as legumes (clover, alfalfa) and mustard.

  6. Bio-solids: organic materials generated from industrial processes, such as brewery waste or paper pulp.

  7. Fish emulsion: a liquid fertilizer made from fish waste and fish byproducts.

Organic Fertilizer Production Process

Fertilizer-production-line-product

The production process can be summarized in the following steps:

    1. Collection and Preprocessing: Collect organic materials such as animal manure, crop residue, food waste, or other organic waste. Preprocess the raw materials by crushing, mixing, and screening to remove any impurities.

    2. Fermentation: Transfer the preprocessed materials to a fermentation area for natural decomposition and fermentation by microorganisms.

    3. Crushing and Mixing: After fermentation, crush and mix the materials to create a balanced fertilizer that can meet the nutritional needs of plants.

    4. Drying and Cooling: Dry the crushed and mixed materials using a rotary dryer or similar equipment to remove excess moisture. Cool the dried materials to a suitable temperature for storage and packaging.

    5. Screening and Packaging: Screen the fertilizer to remove any lumps or debris that may have formed during the drying process. Package the fertilizer in bags or other containers for distribution.

Organic Fertilizer Production line Cost

The cost of an organic fertilizer production line can vary depending on factors such as the scale of production, production capacity, the complexity of the process, and the specific equipment and technology used. However, here is a general breakdown of the potential costs involved in setting up an organic fertilizer production line:

  1. Equipment and machinery

  2. Infrastructure and facilities

  3. Raw materials

  4. Labor

  5. Maintenance and repairs

  6. Regulatory compliance

  7. Research and development

The cost of setting up an organic fertilizer production line can vary widely depending on various factors, including the scale of production, production capacity, location, equipment, and technology used. However, to provide a general estimate, the cost of a small-scale organic fertilizer production line typically ranges from $10,000 to $50,000.

For a medium-scale production line, the cost can range from $50,000 to $200,000, while a large-scale production line can cost several hundred thousand dollars or more.

It’s important to note that these figures are rough estimates, and the actual cost will depend on specific circumstances and requirements. Conducting a detailed feasibility study, We can provide a more accurate cost estimation tailored to your specific situation.

Other Fertilizer Making Equipment

Compound-Fertilizer-Production-Line

Compound Fertilizer Production Line

Compound fertilizer production line is widely used in the production of compound fertilizer.

Semi-Wet-Material-Crusher

Fertilizer Crusher

An organic fertilizer crusher is a machine that crushes organic raw materials into small pieces to facilitate further processing in the production line.

Horizontal-Mixer

Fertilizer Mixer

An organic fertilizer mixer is a machine that blends organic materials and other components together in a uniform manner, creating a high-quality fertilizer mixture for use in farming or gardening.

Rotary-drum-granulator

Fertilizer Granulator

An organic fertilizer granulator is a machine that transforms organic raw materials into uniform, spherical granules, which are easier to handle, transport and store.

rotary-drum-drying-cooling-machine

Fertilizer Drying Cooling Machine

An organic fertilizer drying cooling machine is used to remove excess moisture from organic fertilizer granules and cool them to a suitable temperature for storage and transportation.

Automatic-packing-scale

Automatic Fertilizer Packing Machine

An automatic fertilizer packing machine is used to automatically weigh, fill, and pack organic fertilizer into bags, improving efficiency and reducing labor costs in the production process.

Why Choose Tongda Manufacturer

Tongda-Manufacturer

Our company has a standardized heavy factory building of 60,000 square meters. More than 100 sets of various gold processing equipment. The company has passed the ISO9001-2015 quality system certification, and was rated as an AAAA-level standard good behavior enterprise.

Product Transportation and Delivery

TongDa upholds craftsmanship, from equipment prep to delivery, using standardized processes to ensure safe, damage-free delivery. We guide project construction, installation, and commissioning. Upon project completion, client project acceptance guarantees satisfaction.

Perfect after-sale protection

Our team technical engineers solves project problems from consultation to maintenance. We offer comprehensive training for customers’ technical staff, followed by ongoing technical support and project follow-up to ensure stable operation.

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